Ultrasonic Open-Channel Flowmeter

Non-contact flow measurement in open channels using dual ultrasonic sensors—velocity sensor mounted on channel wall above waterline combined with level sensor to calculate flow via velocity-area method. Zero in-channel installation eliminates sensor fouling, debris damage, and confined space entry while delivering ±3% to ±5% accuracy for municipal stormwater monitoring, irrigation canals, and wastewater applications.
  • Channel Size: 100mm – 10,000mm (width or diameter)
  • Flow Accuracy: ±3% to ±5% of reading
  • Velocity Range: 0.03 – 15 m/s
  • Level Range: 50mm – 10,000mm
  • Installation: Non-contact (no in-channel sensors)
  • Power: 220V AC or 12V DC / Solar + Battery
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Non-Contact Measurement Without In-Channel Installation

Eliminate In-Channel Sensor Installation and Maintenance

Both velocity and level sensors mount above waterline on channel wall or overhead structure. No confined space entry, no channel drainage, no underwater installation. Sensors remain clean and accessible—eliminating fouling, debris damage, and sediment burial that plague submerged sensors.

  • Zero in-channel installation—no confined space entry required

Service Sensors Without Channel Access or Flow Interruption

All maintenance performed from walkway or platform—no wading, diving, or flow shutdown required. Clean transducer faces from above waterline. Adjust sensor aim without entering channel. Replace sensors in minutes without disrupting flow or requiring permits.

  • 90% faster maintenance—service from walkway without channel entry

Measure Through Ice, Debris, and Extreme Conditions

Ultrasonic signal penetrates surface debris, foam, and thin ice that block optical sensors. Operates reliably in -20°C to +60°C without sensor freeze damage. No moving parts or submerged electronics to fail. Ideal for northern climates, storm sewers, and applications with floating debris.

  • All-weather operation—measures through ice and debris

Lower Equipment and Installation Costs Than Electromagnetic Systems

Ultrasonic sensors cost 40-50% less than electromagnetic velocity sensors. Simpler installation (wall-mount vs. bottom-mount) reduces labor costs. No specialized underwater mounting hardware or bottom preparation required. Total installed cost typically 30-40% lower than electromagnetic open channel meters.

  • 30-40% lower total cost vs. electromagnetic systems
Parameter
Specification
Measurement Principle
Velocity-area method: ultrasonic velocity × ultrasonic level
Velocity Technology
Doppler ultrasonic (measures velocity from suspended particles/bubbles)
Application
Open channels, canals, partially filled pipes, ditches, streams
Channel Size Range
100mm – 10,000mm (width or diameter)
Channel Shape
Rectangular, trapezoidal, circular, U-shape, custom profiles
Flow Accuracy
±3% to ±5% of reading (application and conditions dependent)
Velocity Accuracy
±2% of reading (with adequate particle density)
Level Accuracy
±3mm or ±0.3% (whichever is greater)
Velocity Range
0.03 – 15 m/s (bidirectional measurement)
Level Measurement Range
50mm – 10,000mm (sensor-dependent)
Minimum Flow Depth
50mm (below velocity sensor)
Velocity Sensor
Ultrasonic Doppler, non-contact, wall-mounted or overhead
Level Sensor
Ultrasonic non-contact, mounted above maximum water level
Beam Angle
Velocity: 8-15°, Level: 6-10°
Power Supply
220V AC (standard) | 12V DC | Solar panel + battery (off-grid)
Output Signals
4-20mA, RS485 Modbus, Pulse, Relay (alarm)
Communication
Modbus RTU, GPRS/4G wireless (optional), NB-IoT (optional)
Data Logging
20,000+ records internal memory, SD card expansion
Display
LCD: instantaneous flow, level, velocity, accumulated volume, signal quality
Protection Rating
Velocity sensor: IP67 | Level sensor: IP67 | Converter: IP65
Quality Standards
CE Certification

Ultrasonic Flow Monitoring Across Open Channel Applications

Non-contact measurement for stormwater, irrigation, wastewater, and environmental monitoring
  • Urban Stormwater & CSO Monitoring

    • Stormwater outfall measurement
    • Combined sewer overflow tracking
    • Detention basin discharge
    • Storm drain flow monitoring
    • Urban runoff quantification
    • Real-time flood warning systems
  • Irrigation Districts & Water Delivery

    • Main canal flow measurement
    • Lateral delivery to farms
    • Water rights verification
    • System efficiency monitoring
    • Automated gate control integration
  • Wastewater Treatment Plants

    • Plant influent flow (with debris)
    • Primary effluent monitoring
    • Secondary clarifier overflow
    • Final effluent discharge
    • Storm flow peak tracking
    • Bypass flow detection
  • Natural Stream & River Monitoring

    • Stream gauging stations
    • River flow measurement
    • Flood forecasting networks
    • Watershed hydrology studies
    • Environmental flow assessment
    • Fish migration monitoring
  • Industrial & Mining Discharge

    • Process water discharge
    • Mine dewatering channels
    • Industrial effluent monitoring
    • Cooling water return flows
    • Quarry water management
    • Construction site drainage

Proper installation ensures long service life and measurement accuracy

 

Critical Installation Requirements


 

1. Pipe Orientation

 

Install on horizontal or vertical upward-flowing pipe sections to prevent solids settlement. For horizontal pipes, position electrodes on horizontal centerline (3 and 9 o’clock) to avoid electrode coating by settled solids.

 


 

2. Straight Pipe Requirements

 

  • Upstream: 5D minimum (10D preferred for heavy slurries)
  • Downstream: 2D minimum
  • Where D = pipe diameter

 


 

3. Flow Direction

 

Arrow on sensor body must align with slurry flow direction. Reversed flow will cause negative readings and potential electrode damage.

 


 

4. Grounding

 

Essential for accurate measurement. Use grounding rings for non-conductive pipes. Ensure electrical continuity between slurry and sensor electronics.

 


 

5. Location Selection

 

  • Avoid pump suction side (risk of negative pressure)
  • Install on pump discharge side where slurry is fully mixed
  • Avoid high points where gas can accumulate
  • Accessible location for maintenance and electrode inspection

 


 

Pipe Material Considerations

 

  • Steel or Lined Steel Pipes: Direct flange mounting. Verify coating inside pipe does not create grounding path issues.

 

  • Rubber-Lined or Polymer-Lined Pipes: Use grounding rings or electrodes. Consult factory for proper grounding configuration.

 

  • Slurry-Specific Requirements: For coal slurry, install with slight upward slope (2-5°) to prevent settlement. For high-concentration mineral slurries, consider full-bore ball valves for isolation (gate valves trap solids)

 

Get accurate flow data without in-channel sensor installation

Specify your channel type and dimensions today—receive system recommendations within 24 hours.
info@hbmeter.cc
(+86) 152-3780-0315
1 Jingsan North Road, Xiangfu District, Kaifeng, Henan 475004 China

About HBmeter

AFT Instruments is a high-tech manufacturer delivering precision flow instrumentation for water, chemical, power, industrial automation, and process industries.
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info@hbmeter.cc
(+86) 152-3780-0315
(+86) 152-3780-0315

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