Flanged Vortex Flowmeter

Reliable volumetric measurement for steam, gas, and liquids with zero moving parts
The Flanged Vortex Flowmeter is engineered for industrial environments that demand unwavering stability. By utilizing the Karman Vortex principle and advanced digital signal processing (DSP) technology,without internal moving parts, this meter eliminates mechanical wear and tear. It provides a highly durable and cost-effective solution for measuring high-velocity steam and gases, ensuring long-term accuracy in the most rigorous pipeline conditions.
  • Pipe Size: DN25 – DN300 (1" – 12")
  • Accuracy: ±1% to ±1.5%
  • Rangeability: 1:10 to 1:30 handles variable process conditions
  • No maintenance from bearing wear or mechanical failure
  • NO temperature and pressure compensation (volumetric measurement only)
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High-reliability vortex measurement solutions designed for maximum stability and lower total cost of ownership.

Wide Flow Range and High Accuracy

With a measurement extent of up to 1:30, the meter provides precise monitoring across a broad range of velocities. It achieves a standard accuracy of ±1%R for liquids and ±1.5%R for gas and steam, making it suitable for critical process control.

Maintenance-Free Structural Design

Featuring a simple and firm structure with no mechanical moving parts, the meter is highly resistant to wear and corrosion. This design ensures high reliability for long-term operation, significantly reducing the need for special maintenance or parts replacement.

Advanced Digital Signal Processing (DSP)

Utilizes sophisticated DSP technology to enhance detection sensitivity and strengthen seismic performance. This allows the meter to provide stable readings even in environments with significant pipe vibration or fluid turbulence.

Low Pressure Loss and Energy Efficiency

The aerodynamic design of the triangular vortex generator causes minimal obstruction in the pipeline. This results in very low pressure drop across the meter, directly reducing energy costs associated with pumping and compression.

Explosion-Proof and Harsh Environment Ready

Equipped with an intrinsically safe or flameproof housing (Exd II CT2-T5) and IP65/IP68 protection. This ensures safe and continuous operation in hazardous locations, petrochemical plants, and outdoor installations exposed to the elements.

Parameter
Specification
Measurement Principle
Vortex shedding (Kármán vortex street)
Application
Saturated steam, superheated steam, gases, liquids
Pipe Size Range
DN25 – DN300 (1" – 12") | DN300-DN1000 (insertion type available)
Accuracy
±1.0% of reading (standard) | ±1.5% of reading (economy)
Repeatability
±0.2% of reading
Rangeability
1:10 (standard) | 1:20 to 1:30 (extended range models)
Velocity Range
Liquids: 0.5-7 m/s | Gases: 5-50 m/s | Steam: 8-80 m/s
Reynolds Number
Re ≥ 20,000 (minimum for accurate measurement)
Operating Pressure
DN25-DN200: up to 4.0 MPa | DN250-DN300: up to 1.6 MPa
Sensor Type
Piezoelectric (high-temp steam) or Capacitive (wider applications)
Pressure Drop
Coefficient Cd ≤ 2.4 per JB/T9249
Power Supply
12-24V DC (standard) | 85-265V AC (optional) | 3.6V Battery (low-power mode)
Output Signal
Pulse (square wave: high ≥5V, low ≤1V), 4-20mA (isolated), RS485 Modbus
Explosion Protection
Intrinsically safe: Ex ia IIC T2-T5 | Explosion-proof: Ex d IIC T2-T5 (optional)
Protection Rating
IP65 (standard) | IP68 (submersible optional for sensor)
Display
LCD: volumetric flow, totalized volume, percentage, diagnostics
Temperature Compensation
NOT included (this is basic vortex meter, not multivariable)
Quality Certifications
CE

Why Choose Vortex Over Other Flow Technologies

  • vs. Turbine Flowmeters:

    • Zero moving parts—no bearing maintenance
    • Works in wet steam (turbines fail rapidly)
    • No lubrication required
    • Lower long-term maintenance costs
    • Slightly lower accuracy (±1% vs. ±0.5%)
    • Higher initial cost for small sizes
  • vs. Electromagnetic Flowmeters:

    • Measures steam and gases (EMF liquids only)
    • No minimum conductivity requirement
    • Lower equipment cost
    • Higher pressure drop
    • Requires straight pipe (EMF less sensitive)
  • vs. Ultrasonic Flowmeters:

    • Lower equipment cost
    • Simpler diagnostics
    • Proven technology (40+ years field experience)
    • Has pressure drop (ultrasonic has zero)
    • Requires straight pipe (ultrasonic less sensitive)
  • vs. Orifice Plate Meters:

    • No moving parts (orifice has none, but requires impulse lines prone to clogging)
    • 60-75% lower pressure drop
    • 3-5x better rangeability (1:10-1:30 vs. 1:3-1:4)
    • No impulse line freezing or plugging issues
    • Requires minimum Reynolds number (Re ≥ 20,000)
  • Best Applications for Vortex Flowmeter:

    • Steam metering (any type: saturated, superheated, wet)
    • Compressed air with consistent flow patterns
    • Process gases and liquids in clean service
    • Applications requiring low maintenance
    • Budget-conscious projects needing reliable measurement
  • Versatile Flow Measurement Across Process Industries

    Proven vortex technology for steam energy monitoring, compressed air management, and process control
    • Steam Generation & Distribution

      • Boiler steam output metering
      • Saturated steam distribution mains
      • Superheated steam process feed
      • Steam condensate return (liquid)
      • Heat exchanger steam consumption
      • District heating steam supply
    • Compressed Air Systems

      • Central compressor output monitoring
      • Department/zone consumption allocation
      • Compressed air leak detection programs
      • Dryer and filter performance verification
      • Energy efficiency baseline measurement
      • Cost center billing and allocation
    • Chemical & Petrochemical

      • Process chemical feed measurement
      • Cooling water circuit monitoring
      • Reactor cooling fluid control
      • Solvent and reagent delivery
      • Waste stream flow monitoring
      • Heat transfer fluid circulation
    • Power Generation & Thermal Systems

      • Boiler feed water measurement
      • Condenser cooling water
      • Auxiliary steam metering
      • CHP (Combined Heat & Power) plants
      • Thermal power plant process measurement
      • Waste heat recovery monitoring

    Precision Gas Flow Measurement Starts Here

    Optimize your sanitary gas applications with accurate, maintenance-free thermal mass flow measurement. Contact our engineers today to configure the right tri-clamp solution for your system.
    info@hbmeter.cc
    (+86) 152-3780-0315
    1 Jingsan North Road, Xiangfu District, Kaifeng, Henan 475004 China

    About HBmeter

    AFT Instruments is a high-tech manufacturer delivering precision flow instrumentation for water, chemical, power, industrial automation, and process industries.
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    Contact Us

    info@hbmeter.cc
    (+86) 152-3780-0315
    (+86) 152-3780-0315

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