Scraper Type Magnetic Flowmeter

Maintain accurate measurement in fouling applications with manual scraper electrodes that remove scale buildup without process interruption. Designed for sewage, slurry, and high-solids media where electrode fouling causes standard flowmeters to drift or fail—delivering consistent ±0.5% accuracy through mechanical cleaning that restores conductivity without removing the meter from service.
  • Pipe Size: DN15 – DN3000
  • Electrode Type: Manual Scraper Electrode
  • Flow Accuracy: ±0.5% (±0.3%/±0.2% optional)
  • Pressure: 0.6 – 4.2 MPa (higher by customization)
  • Protection: Sensor IP65/IP67/IP68, Converter IP65
  • Cleaning: Manual shaft rotation (no disassembly required)
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Eliminate Electrode Fouling Without Process Shutdown

Four reasons scraper electrodes solve measurement challenges in sewage and slurry applications

Clean Electrode Fouling Without Removing Meter From Service

Manual scraper mechanism removes scale, biofilm, and sediment buildup from electrode surfaces through external shaft rotation. Restore measurement accuracy in seconds without process shutdown, pipe drainage, or meter disassembly. Critical for sewage and slurry applications where electrode fouling occurs within hours or days.

  • Restore accuracy in seconds—no process interruption required

Maintain Consistent Measurement in High-Solids Applications

Prevent measurement drift and signal failure caused by non-conductive deposits on electrode surfaces. Scraper electrodes maintain electrical contact with conductive fluid even in sewage, activated sludge, paper pulp, and mineral slurries that cause standard electrodes to fail within days of installation.

  • Continuous accuracy in media that fouls standard electrodes

Reduce Maintenance Costs vs. Repeated Meter Removal and Cleaning

Eliminate costs of process shutdown, confined space entry, meter removal, and reinstallation for electrode cleaning. On-site cleaning takes 2-3 minutes versus 2-4 hours for meter removal, cleaning, and reinstallation. For installations requiring weekly or monthly cleaning, labor cost savings exceed equipment premium within 6-12 months.

  • 95% reduction in cleaning time—minutes vs. hours

Handle Severe Fouling Conditions Standard Flowmeters Cannot

Tungsten carbide-coated electrodes withstand abrasive slurries while scraper mechanism removes buildup. PTFE and F46 liners resist chemical attack from aggressive wastewater. Suitable for raw sewage, activated sludge, paper pulp, mining slurries, and industrial wastewater with suspended solids exceeding 10,000 mg/L.

  • Proven performance in media with >10,000 mg/L suspended solids
Parameter
Specification
Measurement Principle
Electromagnetic (Faraday's Law) with scraper electrode cleaning
Pipe Size Range
DN15 – DN3000 (custom sizes available)
Electrode Type
Manual scraper electrode with external rotating shaft
Flow Accuracy
±0.5% of reading (±0.3% / ±0.2% optional)
Repeatability
±0.1% of reading
Velocity Range
0.5 – 10 m/s (bidirectional)
Fluid Temperature
-25°C to +80°C
Ambient Temperature
-20°C to +60°C
Pressure Rating
0.6 – 4.2 MPa (higher pressure by customization, max <10 MPa)
Conductivity Requirement
≥ 5 μS/cm (≥20 μS/cm recommended)
Liner Materials
Polychloroprene Rubber, PTFE, F46 (FEP), PFA
Electrode Materials
316L SS, Titanium, Stainless Steel Tungsten Carbide Coated
Scraper Mechanism
Manual rotating shaft with O-ring shaft seal
Power Supply
85-250V AC (45-63Hz) or 20-36V DC
Output Signals
4-20mA, Pulse, Frequency, RS485 Modbus
Display
LCD/OLED: flow rate, totals, velocity, diagnostics
Installation Environment
Requires dry, clean environment for shaft seal protection
Diagnostics
Empty pipe detection, electrode fouling alarm, excitation monitoring
Explosion-Proof
SIL-3 Certification
Quality Standards
CE Certification

Liner & Electrode Material Selection Guide

Materials for Fouling and Abrasive Applications

Liner Materials Table:

Lining Material
Temperature Range
Best Applications
Polychloroprene Rubber
-25°C to +80°C
Raw sewage, activated sludge, municipal wastewater, general industrial wastewater
PTFE
-25°C to +130°C
Chemical wastewater, acidic/alkaline slurries, corrosive effluents, paper pulp
F46 (FEP)
-25°C to +150°C
Aggressive chemical slurries, high-temperature wastewater, abrasive media
PFA
-25°C to +180°C
High-purity wastewater, pharmaceutical effluent, severe chemical environments

Electrode Materials Table:

Electrode Material
Erosion Resistance
Typical Applications
316L Stainless Steel
General corrosion resistance
Municipal sewage, activated sludge, low-abrasion slurries
Titanium
Excellent chloride resistance
Seawater-influenced wastewater, hypochlorite-treated effluent
Tungsten Carbide Coated Stainless Steel
316L Stainless Steel
Mining slurries, grit-laden wastewater, paper pulp, abrasive industrial slurries

Protection Rating:

IP65 (Converter Standard): Dust-tight, water jet resistant—suitable for indoor installations

 

IP65/IP67/IP68 (Sensor Options):

 

  • IP65: Water jet resistant—indoor or protected outdoor
  • IP67: Temporary immersion to 1m—outdoor installations, occasional flooding
  • IP68: Continuous submersion—NOT RECOMMENDED (shaft seal requires dry environment)

Proven Performance in Fouling-Prone Applications

Scraper electrodes solve electrode fouling challenges in sewage, slurry, and high-solids industrial processes

  • Municipal Wastewater Treatment

    • Raw sewage influent measurement
    • Activated sludge return flow (RAS)
    • Waste activated sludge (WAS) metering
    • Primary sludge transfer
    • Digester feed and return
    • Grit slurry transport
  • Industrial Wastewater & Process

    • Chemical process wastewater
    • Food processing effluent with organics
    • Brewery and beverage waste streams
    • Textile dyeing wastewater
    • Metal finishing effluent
    • Pharmaceutical process wastewater
    • Petrochemical oily water
  • Pulp & Paper Industry

    • Stock consistency measurement
    • White water flow (fiber-laden)
    • Black liquor (kraft process)
    • Pulp slurry transport
    • Coating preparation flow
    • Effluent treatment flows
  • Mining & Minerals Processing

    • Tailings slurry transport
    • Mineral ore slurries
    • Coal slurry pipelines
    • Flotation feed streams
    • Thickener underflow
    • Concentrate transport
  • Dredging & Construction

    • Dredge slurry pipelines
    • Drilling mud circulation
    • Bentonite slurry flow
    • Foundation grout metering
    • Sediment transport systems

Scraper-type installation requires accessible, dry location for reliable shaft seal performance

 

Critical Installation Requirements

 

  • Pressure Check: Verify operating pressure <10 MPa. Scraper shaft seal not rated for higher pressures.
  • Dry Environment: Confirm installation location protected from continuous moisture. Shaft seal requires dry conditions.
  • Cleaning Schedule: Establish cleaning frequency based on fouling rate. Document cleaning events and measurement drift trends.
  • Maintenance Access: Ensure operators can reach scraper shaft without scaffolding, confined space entry, or excessive PPE.

 


 

Maintenance & Cleaning Schedule

 

High Fouling Rate (Daily Cleaning):

 

  • Raw sewage influent with grease/fats
  • High-solids activated sludge >8,000 mg/L
  • Mining slurries with rapid settling particulates

 


 

Moderate Fouling Rate (Weekly Cleaning):

 

  • Secondary effluent with biofilm growth
  • Industrial wastewater with moderate organics
  • Paper pulp stock <5% consistency

 


 

Low Fouling Rate (Monthly Cleaning):

 

  • Treated effluent with low TSS
  • Process water with occasional solids
  • Clear wastewater with scaling tendency

 

Get Your Free Quote Now

Stop guessing. Get precise measurement in your toughest applications. Request sizing and pricing now—our engineers respond same-day
info@hbmeter.cc
(+86) 152-3780-0315
1 Jingsan North Road, Xiangfu District, Kaifeng, Henan 475004 China

About HBmeter

AFT Instruments is a high-tech manufacturer delivering precision flow instrumentation for water, chemical, power, industrial automation, and process industries.
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info@hbmeter.cc
(+86) 152-3780-0315
(+86) 152-3780-0315

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