Battery-Powered Electromagnetic Flowmeter

Autonomous flow measurement for off-grid water supply systems—this flowmeter operates on 3.6V battery power for areas unreachable by outdoor power grids. Unlike AC-powered meters requiring costly cable trenching and electrical installations, battery operation with integrated GPRS wireless transmission enables deployment at remote tap water networks, isolated pump stations, agricultural water points, and distributed metering locations where grid power is unavailable or prohibitively expensive—delivering ±0.5% to ±1.5% accuracy with zero installation electrical work and real-time cloud data access from any location worldwide.
  • Pipe Size: DN10 – DN1200
  • Accuracy: ±0.5% / ±1.0% / ±1.5% (selectable)
  • Velocity Range: 0.1 – 10 m/s
  • Temperature: -25°C to +80°C
  • Pressure: 0.6 – 4.0 MPa
  • Wireless: GPRS/4G/NB-IoT/LoRaWAN
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Flow Measurement Where Power Infrastructure Doesn't Exist

Six reasons battery power and wireless communication solve remote metering challenges

Deploy in Off-Grid Areas Without Electrical Installation

Specifically designed for areas unreachable by outdoor power grids—ideal for remote tap water supply systems, rural water distribution, and isolated metering points. Internal 3.6V lithium battery eliminates electrical trenching, conduit installation, junction boxes, and power supply wiring. For water districts with scattered measurement requirements across kilometers of pipeline, infrastructure cost avoidance alone justifies investment within the first year.

  • Eliminate electrical installation costs—deploy where AC power is unavailable

GPRS Cloud Transmission With Full Netcom SIM Card Support

Integrated GPRS modem with full netcom SIM card compatibility transmits flow data directly to cloud-based monitoring platforms—works with all major carriers for maximum coverage flexibility. Configure transmission intervals from hourly to daily based on data requirements and battery life priorities. Receive SMS or app notifications for high/low flow conditions, equipment faults, or battery status—enabling proactive maintenance before failures occur.

  • Real-time remote monitoring via GPRS—eliminate manual meter reading site visits

Flexible Power Configuration for Different Application Needs

Select battery-only operation for true off-grid autonomy, or specify dual power supply option combining battery backup with external AC/DC power for critical applications requiring uninterrupted operation. Dual power configuration automatically switches to battery during power outages, preventing data loss during grid failures. External power option (85-250V AC or 20-36V DC) enables 4-20mA analog output and pulse output—battery-only models support GPRS wireless transmission exclusively.

  • Dual power capability—continuous operation through power outages

Fully Submersible for Underground Vaults and Flood-Prone Installations

IP68-rated sensor and converter withstand continuous submersion—tested for permanent installation in underground water vaults, flood-prone irrigation channels, coastal metering points, and temporary inundation scenarios. Operating temperature range -25°C to +80°C covers winter freezing conditions through summer heat exposure. Sealed battery compartment prevents moisture ingress even during extended underwater operation.

  • IP68 submersible—operates reliably through flooding and submersion

Handle System Pressures from 0.6 to 4.0 MPa Without Custom Engineering

Standard pressure rating 0.6-4.0 MPa covers municipal water distribution (typically 0.4-0.8 MPa), agricultural pumping systems (1.0-2.5 MPa), and industrial water supply (up to 4.0 MPa). Higher pressure ratings available through customization. Pressure rating flexibility eliminates need for pressure reducers or separate metering systems across different pressure zones within single water network.

  • 0.6-4.0 MPa pressure range—one meter design serves multiple system zones

Choose Configuration Based on Installation Environment and Service Access

Integrated type combines sensor and converter in single compact unit—simplifies installation, reduces cable connections, ideal for accessible locations. Split type allows remote converter mounting up to 50 meters from sensor—protects electronics from vibration, submersion, or mechanical damage while keeping sensor in process pipe. Both configurations use identical battery power system and wireless transmission.

  • Integrated or split configuration—optimize for installation constraints
Parameter
Specification
Measurement Principle
Electromagnetic (Faraday's Law) - low-power pulsed DC excitation
Pipe Size Range
DN10 – DN1200
Flow Accuracy
±0.5% / ±1.0% / ±1.5% of reading (selectable accuracy classes)
Repeatability
±0.1% of reading
Velocity Range
0.1 – 10 m/s (bidirectional)
Operating Pressure
0.6 – 4.0 MPa (standard range, higher pressures by customization)
Fluid Temperature
-25°C to +80°C
Ambient Temperature
-25°C to +80°C
Conductivity Requirement
≥ 5 μS/cm (suitable for tap water and most natural water)
Liner Materials
Neoprene (Polychloroprene Rubber), PTFE
Electrode Materials
316L SS, Hastelloy B, Hastelloy C, Titanium, Tantalum, Platinum-Iridium, Tungsten Carbide Coated SS
Sensor Body Material
Carbon Steel (standard), 304 SS (customized), 316 SS (customized)
Power Supply
3.6V Lithium Battery (battery-only mode)
External Power Option
85-250V AC (45-63Hz) or 20-36VDC (for dual power models)
Battery Life
3-5 years typical (varies with sampling/transmission interval)
Wireless Communication
GPRS wireless remote transmission (Full Netcom SIM card)
Output Signals
RS485 interface, GPRS wireless transmission,Pulse, 4-20mA (requires external power supply),
Protection Rating
IP68 (sensor and converter)
Data Transmission
Configurable interval: hourly to daily reporting
Explosion-Proof
SIL-3 Certification
Quality Standards
CE Certification

Liner & Electrode Material Selection Guide

Materials for Water Supply Applications

Select materials matched to water chemistry and service conditions

Liner Materials Table:

Lining Material
Temperature Range
Chemical Resistance
Best Applications
Neoprene
-25°C to +80°C
Good for potable water, mild chemicals
Tap water supply systems, municipal water distribution, drinking water networks, irrigation water
PTFE
25°C to +130°C
Universal chemical resistance
Treated water with chemical residuals, water with aggressive disinfectants (chlorine), high-purity water

Electrode Materials Table:

Electrode Material
Erosion Resistance
Typical Applications
316L Stainless Steel
General purpose, moderate corrosion
Potable water, tap water supply, clean groundwater, neutral pH water
Hastelloy B
Excellent for non-oxidizing acids
Water with reducing chemical residuals, specialized industrial water
Hastelloy C
Superior for oxidizing acids and chlorides
Chlorinated water, water treatment plant effluent, seawater-influenced supplies
Titanium
Excellent for chlorides and seawater
Coastal water systems, desalination plant water, sodium hypochlorite treated water
Tantalum
Extreme corrosion resistance
Highly treated water, aggressive disinfectant concentrations, extreme pH water
Platinum-Iridium Alloy
Universal chemical inertness
Ultra-pure water, pharmaceutical-grade water, research water systems
Tungsten Carbide Coated Stainless Steel
Erosion resistance
Water with suspended sediment, sandy well water, unfiltered irrigation water

IP68 Rating Specifications :

  • Dust Protection: Completely dust-tight—no particulate ingress under any conditions
  • Water Protection: Continuous submersion up to 3 meters depth without water ingress
  • Testing Standard: Submersion for 72 hours minimum at rated depth
  • Application Environments: Underground meter vaults, flood-prone channels, partially submerged installations, wet wells, coastal splash zones

Optimized for Off-Grid Water Supply Metering

Battery power and wireless transmission solve measurement challenges where grid infrastructure is unavailable

  • Remote Tap Water Supply Systems

    • Rural village water distribution
    • Mountain community water networks
    • Remote housing development water delivery
    • Scattered municipal water service extensions
    • Temporary water supply to construction areas
    • Emergency water distribution points
  • Remote Water Infrastructure

    • Remote industrial facility water
    • Remote pump station monitoring
    • Off-grid water treatment plants
    • Scattered water storage tank supply
    • Mine site water supply
    • Camp and temporary facility water
  • Agricultural Irrigation Networks

    • Irrigation district lateral metering
    • Water rights allocation points
    • Groundwater well pumping stations
    • Agricultural water cooperative billing points
    • Crop water use verification
    • Canal offtake flow monitoring
  • Water District Management

    • District metered area (DMA) boundaries
    • Zone metering for leak detection
    • Inter-district transfer measurement
    • Temporary metering during repairs
    • Water audit program deployment
    • Service area flow monitoring
  • Water Utility Operations

    • Bulk water sales metering
    • Wholesale water delivery points
    • Inter-municipal water transfers
    • Non-revenue water tracking
    • Pressure zone monitoring
    • System optimization projects

Rapid Installation Without Electrical Infrastructure

Mechanical installation identical to standard flowmeters—add wireless activation for complete deployment

Critical Installation Requirements

 


 

1. GPRS Signal Strength Verification

 

  • Mandatory pre-installation test—do not install in areas with <-110 dBm signal
  • Use signal strength app or converter display to verify
  • Test at installation height and location (signal varies with elevation)
  • Consider external antenna for underground vault installations

 


 

2. Straight Pipe Requirements

  • Minimum: 5D upstream, 3D downstream (D = pipe diameter)
  • Recommended: 10D upstream, 5D downstream for custody transfer accuracy
  • After pumps, bends, or valves: increase to 15D upstream when possible

 


 

3. Battery Life Optimization

 

Configure for maximum battery life:

  • Sampling interval: 1 hour (vs. 1 minute for continuous monitoring)
  • Transmission interval: 24 hours (batch transmit daily vs. real-time)
  • Display: Disable LCD if not required for local reading
  • Expected life: 4-5 years with hourly sampling and daily transmission

 

Ready to Deploy Remote Flow Monitoring Without Power Infrastructure?

Our battery-powered metering specialists will help you verify GPRS signal coverage, configure optimal sampling intervals for battery life, and design cloud platform integration for your water supply network.
info@hbmeter.cc
(+86) 152-3780-0315
1 Jingsan North Road, Xiangfu District, Kaifeng, Henan 475004 China

About HBmeter

AFT Instruments is a high-tech manufacturer delivering precision flow instrumentation for water, chemical, power, industrial automation, and process industries.
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info@hbmeter.cc
(+86) 152-3780-0315
(+86) 152-3780-0315

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