V-Cone Flowmeter

A self-rectifying 3-D flow solution engineered to deliver ±0.5% precision in extreme temperatures up to 850°C and space-constrained pipelines requiring zero straight-pipe runs
Specifically designed for unclean fluids and gas-liquid two-phase media, the V-cone flowmeter features a "no stagnation zone" architecture. The aerodynamic shape of the cone forces media to flow around the edges, preventing the accumulation of dirt, moisture, or debris. This results in a wear-resistant, maintenance-free solution for coke oven gas and industrial wastewater.
  • Accuracy: ±0.5% (Reading), ±0.3% (Special Custom)
  • Repeatability: Better than ±0.1%
  • Nominal Diameter: DN15 – DN600 (½" – 24")
  • Temperature Range: Deep low temperature up to 850°C
  • 8,000 – 10,000,000+
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Solve the Straight Pipe Problem in Constrained Installations

Self-Rectifying Flow Profile

The centrally suspended cone forces the high-velocity fluid at the center to mix with low-velocity fluid at the walls, creating a uniform, “rectified” flow profile for superior accuracy even in turbulent conditions.

High-Frequency Signal Stability

Produces short, high-frequency vortices that result in a low-amplitude, ultra-stable signal. This eliminates the low-frequency “jitter” found in orifice plates, ensuring reliable readings and faster response times.

Extreme Thermal and Pressure Resilience

Constructed from specialized materials including Hastelloy, Chrome Molybdenum, and Duplex Steel to withstand temperatures up to 850°C and nominal pressures up to 42MPa.

Zero-Maintenance “No Stagnation” Design

The aerodynamic cone shape prevents the build-up of solids, condensate, or debris. This “clearing effect” makes it virtually immune to clogging and eliminates the need for periodic mechanical cleaning.

Long-Term Precision Stability

Because the fluid leaves the cone at the “edge,” the critical throttling dimensions are protected from wear caused by unclean media. This maintains a constantvalue for years of stable, drift-free measurement.

Low Permanent Pressure Loss

Featuring a pressure loss profile similar to a Venturi tube, it significantly reduces energy consumption compared to standard orifice plates, lowering long-term pumping costs and increasing system efficiency.

Wide Reynolds Number Versatility

Accurately measures everything from low-velocity gases to high-velocity supercritical fluids, maintaining linearity across a range ratio of 10:1 (up to 30:1 in custom configurations).

Parameter
Specification
Measurement Principle
Differential pressure (DP) with central cone element
Application
Gas, liquid, steam, dirty fluids, slurries, wet gases
Measured Fluids
Natural gas, compressed air, steam, water, chemicals, crude oil, slurries
Pipe Size Range
DN15 – DN600 (½" – 24")
Flow Accuracy
±0.5% of reading (±1% of rate standard)
Repeatability
±0.1% of reading
Rangeability
10:1 standard, 20:1 optional (dual transmitter configuration)
Reynolds Number Range
8,000 – 10,000,000+
Straight Pipe Requirements
0-3D upstream, 0-1D downstream
Beta Ratio (β)
0.45 – 0.85 (application and pipe size dependent)
Permanent Pressure Loss
50-70% lower than orifice plate at equivalent β
Viscosity Range
0.2 – 1000 cP
Cone Material
304 SS, 316/316L SS, Duplex, Hastelloy C, Titanium, Monel
Differential Transmitter
4-20mA HART, Foundation Fieldbus, Profibus, Wireless HART
Display Options
Local LCD display, totalizer, diagnostics
Output Signals
4-20mA (isolated), Pulse, Modbus, HART
Flow Computer Integration
Compatible with all DP flow computers, AGA/ISO algorithms
Calibration Standards
SO 5167 derivative, NIST traceable calibration
Quality Certifications
CE

When to Choose Differential Pressure Over Other Technologies

Comparison with Electromagnetic & Ultrasonic Flowmeters

  • V-Cone Advantages:

    • No electrical power required (DP transmitter only needs 12-24V DC)
    • Works with any fluid (conductive or non-conductive, clean or dirty)
    • Proven technology (DP measurement understood globally)
    • High-temperature capability (to +400°C with appropriate materials)
    • Extreme pressure capability (to 420 bar)
    • Lower cost than electromagnetic for large pipes (>DN300)
    • No moving parts, no wetted electronics
  • When to Choose Electromagnetic:

    • Higher accuracy required (±0.2-0.5% vs. ±0.5-1%)
    • Zero pressure drop critical
    • Bidirectional flow measurement
    • Very low flow velocities (<0.3 m/s)
    • Fluid is conductive liquid only
  • When to Choose Ultrasonic:

    • Non-invasive installation preferred (clamp-on)
    • Cannot tolerate any pressure drop
    • Custody transfer accuracy critical
  • V-Cone Sweet Spot:

    • Gas, steam, or liquid measurement
    • pace-constrained installations
    • Dirty fluids or slurries
    • Wide temperature/pressure range
    • Moderate pressure drop acceptable
  • V-Cone Flow Measurement Across Critical Applications

    Proven performance in space-constrained and challenging fluid conditions
    • Unclean Gas & Coke Oven Gas Monitoring

      The definitive solution for "dirty" gas measurement in steel and petrochemical plants. Its self-cleaning design prevents the accumulation of tars and moisture, ensuring consistent flow data in environments that clog traditional meters.
    • High-Pressure Steam & Power Generation

      Optimized for superheated and saturated steam at temperatures reaching 850°C. Its rugged construction and stable signal output provide the mass-flow data required for high-efficiency boiler control and energy audits.
    • Offshore Oil & Space-Constrained Retrofits

      The primary choice for offshore platforms and crowded mechanical rooms. Its 0-3D straight-pipe requirement allows precision measurement points to be added to existing manifolds without expensive structural changes.
    • Compressed Air & Nitrogen Distribution

      Provides high-sensitivity tracking for industrial gas systems. The V-cone’s high-frequency signal resolution captures subtle flow fluctuations, identifying system leaks and optimizing air compressor bank efficiency.
    • Gas-Liquid Two-Phase (Moisture) Measurement

      Uniquely capable of handling fluids with a liquid mass percentage up to 5%. This ensures accurate data for wet natural gas and biogas applications where standard differential pressure meters lose stability.

    Accurate Flow Measurement Where Straight Pipe Doesn't Exist

    Stop letting installation constraints limit your measurement options. Get V-Cone specifications for your space-limited application—receive sizing and pricing within 24 hours.
    info@hbmeter.cc
    (+86) 152-3780-0315
    1 Jingsan North Road, Xiangfu District, Kaifeng, Henan 475004 China

    About HBmeter

    AFT Instruments is a high-tech manufacturer delivering precision flow instrumentation for water, chemical, power, industrial automation, and process industries.
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    Contact Us

    info@hbmeter.cc
    (+86) 152-3780-0315
    (+86) 152-3780-0315

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