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Liquid turbine flowmeterTurbine flowmeterTurbine flowmeter
Liquid turbine flowmeter
Turbine flowmeter
Turbine flowmeter

Turbine Flow Meter

The LWGY series turbine flow meter is a new generation of turbine flow meter that has absorbed the domestic and foreign flow meter cash technology and has been optimized and designed.

Product description

The LWGY series turbine flow meter is a new generation of turbine flow meter that has absorbed the domestic and foreign flow meter cash technology and has been optimized and designed. It has the characteristics of simple structure, light weight, high precision, good reproducibility, responsiveness, easy installation and maintenance, and is widely used. In the measurement of closed pipes, it has no corrosion effect with stainless steel 1Cr18Ni9Ti, 2Cr13 and corundum AI2O3, cemented carbide, and has no impurities such as fibers and particles. The kinematic viscosity at operating temperature is less than 5×10-6m2/s. For kinematic viscosity greater than 5×10-6m2/s liquid can be used after the liquid calibration of the flow meter. If it is matched with a display instrument with special functions, it can also perform quantitative control and over-alarm alarm, etc. It is an ideal instrument for flow measurement and energy saving.

1. Housing 2. Flow guide 3. Cone 4. Bearing system 5. Impeller 6. Thrust body 7. Flow guide 8. Long shaft 9. Nut 10. Signal monitor 11. Amplifier

Figure 1 Schematic diagram of LWGY basic liquid turbine flow sensor

Working Principle

(1) When the measured fluid flows through the sensor, under the action of the fluid, the impeller is forced to rotate, its speed is proportional to the average flow rate of the pipe, and the rotation of the impeller periodically changes the reluctance value of the magnetoelectric converter. The magnetic flux in the detection coil then changes periodically, generating a periodic induced potential, that is, an electrical pulse signal, amplified by the amplifier, and sent to the display instrument for display.

(2) Turbine flow meter flow equations can be divided into two types: practical flow equations and theoretical flow equations.

(3) Practical flow equation

qv=f/k

qm=qvρ

In the formula

qv, qm. . . . Respectively, volume flow, m3/s, mass flow, Kg/s;

F....the frequency of the flow meter output number, Hz;

K....the meter factor of the flow meter, p/m3.

(2) The theoretical flow equation

The equation of motion of the impeller can be listed according to the momentum theorem

J=M1-M2-M3-M4

In the formula

J: moment of inertia of the impeller;

dw/dt: rotational acceleration of the impeller;

M1: driving torque of the fluid;

M2: viscous drag torque;

M3: Bearing friction resistance torque;

M4: Reluctance torque.

When the impeller rotates at a constant speed, JX=0, then M1=M2+M3+M4

Available through theoretical analysis and experimental verification

n=Aqv+B-

In the formula

n: impeller speed;

qv: volume flow;

A: With the fluid properties (density, viscosity, etc.), impeller structure parameters

(Blade inclination angle, impeller diameter, flow channel cross-sectional area, etc.) related parameters;

B: Coefficient related to blade tip clearance and fluid velocity distribution;

C: Coefficient related to friction torque.

Features

  • 01High accuracy, generally up to ±1%R, ±0.5%R, high precision type up to ±0.2%R;
  • 02Good repeatability, short-term repeatability can reach 0.05%~0.2%, precisely because of good repeatability, such as frequent calibration or online calibration can get extremely high accuracy, is the preferred flow meter in trade settlement;
  • 03Output pulse frequency signal, suitable for total measurement and computer connection, no zero drift, strong anti-interference ability;
  • 04High frequency signal (3~4kHz) can be obtained with strong signal resolution;
  • 05Wide range, medium and large caliber up to 1:2, small caliber 1:10;
  • 06Compact and lightweight structure, easy installation and maintenance, and large circulation capacity;
  • 07High-pressure measurement is used, and there is no need to make holes in the meter body, so it is easy to make a high-pressure meter;
  • 08There are many types of special sensors, which can be designed as various special sensors according to the special needs of users, such as low temperature type, bidirectional type, downhole type, sand mixing type, etc.;
  • 09Can be made into insert type, suitable for large-diameter measurement, low pressure loss, low price, continuous flow removal, easy installation and maintenance.

technical parameter

Project Technical parameter
Executive Standard Turbine flow sensor (JB/T9246~1999)
Instrument caliber (mm) and connection method 4, 6, 10, 15, 20, 25, 32, 40 use screw connection
15, 20, 25, 32, 40) 50, 65, 80, 100, 125, 150, 200 use flange connection
Accuracy class ±1%R, ±05%R
Range ratio 1:10; 1:15; 1:20
Sensor material 304 stainless steel, 316 (L) stainless steel, etc.
Conditions of Use Medium temperature: -20℃~+120℃ (Explosion-proof type: -20~70℃ )    Ambient temperature: -20℃~+55℃
Relative humidity: 5℃~95℃   Atmospheric pressure: 86Kpa~106Kpa
Signal output function Two-wire output
Output low level IOL≈3mA
Output high level IOH≈13mA (square wave)
Load resistance R (including line impedance) is in the range of 100~500Ω
Three-wire output: VOP-P≥5V (square wave)
Communication output function RS485 communication, HART protocol, etc.
Working power A、A. External power supply: +12VAC~+24VDC, shading ≤±5, suitable for 4-20mA output, pulse output, RS485, etc.
B、Internal power supply: 1 set of 3.0V10AH lithium battery, the battery voltage can work normally when the voltage is 2.0V~3.0V
Signal line interface Basic type: Hausmann connector or its own three-core cable; explosion-proof type: internal thread M20×1.5
Explosion-proof grade ExiaIICT4 or ExdIIBT6
Protection class IP65 or higher (customizable)

Measuring range and Working pressure

Instrument caliber (mm) Normal flow range (m3/h) Extended flow range (m3/h) Conventional connection method and pressure rating Specially made withstand voltage level (Mpa) (flange clamp)
DN4 0.04~0.25 0.04~0.4 Thread connection / 6.3Mpa 10、16、25
DN6 0.1~0.6 0.06~0.6 Thread connection / 6.3Mpa 10、16、25
DN10 0.2~1.2 0.15~1.5 Thread connection / 6.3Mpa 10、16、25
DN15 0.6~6 0.4~8 Thread connection / 6.3Mpa 4.0、6.3、10、16、25
Thread connection /2.5Mpa
DN20 0.8~8 0.45~9 Thread connection/6.3Mpa 4.0、6.3、10、16、25
Thread connection/2.5Mpa
DN25 1~10 0.5~10 Thread connection/6.3Mpa 4.0、6.3、10、16、25
Thread connection/2.5Mpa
DN32 1.5~15 0.8~15 Thread connection/6.3Mpa 4.0、6.3、10、16、25
Thread connection/2.5Mpa
DN40 2~20 1~20 Thread connection/6.3Mpa 4.0、6.3、10、16、25
Thread connection/2.5Mpa
DN50 4~40 2~40 Thread connection/2.5Mpa 40、63、10、16、25
DN65 7~70 4~70 Thread connection/2.5Mpa 40、63、10、16、25
DN80 10~100 5~100 Thread connection/2.5Mpa 40、63、10、16、25
DN100 20~200 10~200 Thread connection/1.6Mpa 2.5、4.0、6.3、10、16、25
DN125 25~250 13~250 Thread connection/1.6Mpa 2.5、4.0、6.3、10、16
DN150 30~300 15~300 Thread connection/1.6Mpa 2.5、4.0、6.3、10、16
DN200 80~800 40~800 Thread connection/1.6Mpa 2.5、4.0、6.3、10、16

Product size chart

Nominal diameter (DN) Sensor size (mm) Flange size(mm) Thread size
L H D D1 D2 D3 n-do L1(mm) G
4 225 145 1/2
6 225 145 1/2
10 345 170 1/2
15 75 190 95 65 45 4-14 23 1
20 85 210 105 75 55 4-14 23 1
25 100 230 115 85 65 4-14 30 11/4
32 120 250 140/135 100 78 4-18 30 11/4
40 140 260 150/145 110 85 4-18 35 2
50 150 270 165/160 125 100 4-18
65 150 290 185/180 145 125 4-18
80 200 300 200/195 160 135 8-18
100 220 330 220/215 180 155 8-18
125 250 380 250/245 210 185 8-18
150 300 390 285/280 240 210 8-23
200 360 455 340/335 295 265 12-23
250 400 510 405 355 320 12-26/25
300 420 565 460 410 375 12-26/25
400 560 680 580 525 485 16-30
500 600 790 715/705 650 608 20-34

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